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 Position Interlock Switches
Safety Limit Switches
802T Direct Opening Action NEMA-Style Switches Specifications
Standards EN954-1, ISO13849-1, IEC/EN60204-1, NFPA79, EN1088, ISO14119, IEC/ EN60947-5-1, ANSI B11.19, AS4024.1 Cat. 1 Device per EN954-1 Dual channel interlocks suitable for Cat. 3 or 4 systems cULus listed, CE marked for all applicable directives and TUV for 2circuit models NEMA 4, 6P, 12, 13 and IP67 -18C to +110C (0F to +230F) -18C to 60C (0F to 140F) -40C to 121C (-40F to 250F)
Category
Approvals
Enclosure Rating Operating Temperature Cable Versions Temperature Storage Temperature
Description
Bulletin 802T Direct Opening Action limit switches have been designed for use in control reliable applications and safety applications per ISO 14119. These limit switches utilize the same mounting dimensions as other NEMA style limit switches. The rugged metal construction and plug-in body are designed for use in harsh industrial environments. Direct Opening Action assures that the normally closed contacts open when the limit switch is actuated. This opening will occur even in the event of a contact weld condition, up to 10 Newtons.
AC Contact Rating (Maximum per Pole, 50 or 60Hz, 2 Circuits)
NEMA Rating Designation Max Max Voltage A Make Break Continuous Carrying Current VA Make Break
A600 AC-15
120 240 480 600
60 30 15 12
6.00 3.00 1.50 1.20
10 10 10 10
7200 7200 7200 7200
720 720 720 720
ATTENTION: To ensure that the normally closed (safety) contacts open, the limit switch actuator must be displaced beyond the point of Direct Opening Action (see specifications). Features
* * * * * * Direct opening action Snap acting contacts Rugged metal construction Long life and reliability Plug-in design NEMA 6P/IP67 sealing
AC Contact Rating (Maximum per Pole, 50 or 60Hz, 4 Circuits)
NEMA Rating Designation Max Max Voltage A Make Break Continuous Carrying Current VA Make Break
A300
120 240
60 30
6.00 3.00
10 10
7200 7200
720 720
DC Contact Rating (Maximum per Pole)
NEMA Rating Designation A Make Break Continuous Carrying Current VA Make Break
Max Voltage
Q300 Q300 DC 13
250 125
0.27 0.55
0.27 0.55
2.5 2.5
69 69
69 69
Typical Applications
* * * * * * Machine guards Access gates and doors Cranes or hoists Transfer stations Indexing tables Robotic cells
Low Voltage DC 24V DC @ 1.1 Amps resistive load
802T Operating Levers
See the Limit Switches section of the Sensors catalogue.
7-14
Position Interlock Switches
Safety Limit Switches
802T Direct Opening Action NEMA-Style Switches Range of Operation
Travel to Operate Contacts Max Travel Travel to Reset Max Travel Travel to Reset
Travel to Operate Contacts Travel to Reset Contacts
Lever Type Spring Return
Max Travel
Top Push Roller Spring Return
Side Push Vertical Roller Spring Return
Side Push Horizontal Roller Spring Return
Product Selection
Torque/ Force to Operate Direct Opening Action (Min) Travel to Operate Direct Opening Action (Min)
Number of Circuits
Lever Movement vs. Contact Operation
Torque/ Force to Operate (Max)
Travel to Operate (Max)
Max Travel
Travel to Reset Contacts (Max)
Catalogue Number
Lever Type * Spring Return 2 Clockwise or Counter Clockwise 4
1 3
1 3 5 7
2 4
2 4 6 8
1 3
1 3 5 7
2 4
2 4 6 8 1 3 5 7
1 3
2 4 6 8
2 4
Switch w/o Lever 802T -APD 0.45 N.m (4.0lbin) 13 0.90 N.m (8lbf.in) 25 90 7 802T -ATPD
Top Push Roller * Spring Return Normal 2
1 3
1 3 5 7
Operated
1 3
1 3 5 7
2 4
2 4 6 8
2 4
2 4 6 8
Complete Switch 802T -DPD 28.47N (6.4lbf) 1.17mm 66.72N 2.29mm 5.99mm 0.64mm (0.046in) (15.0 lbf) (0.090in) (0.236in) (0.025in) 802T -DTPD
4
Side Push Vertical Roller * Spring Return Normal 2
1 3
1 3 5 7
Operated
1 3
1 3 5 7
2 4
2 4 6 8
2 4
2 4 6 8
Complete Switch 802T -KPD 24.5N (5.5lbf) 2.08mm 53.4N 4.19mm 5.74mm 1.14mm (0.082in) (12.0 lbf) (0.165in) (0.226in) (0.045in) 802T -KTPD
4
Side Push Horizontal Roller * Spring Return Normal 2
1 3
1 3 5 7
Operated
1 3
1 3 5 7
2 4
2 4 6 8
2 4
2 4 6 8
Complete Switch 802T -K1PD 24.5N (5.5lbf) 2.08mm (0.082in 53.4N 4.19mm 5.74mm 1.14mm (12.0 lbf) (0.165in) (0.226in) (0.045in) 802T -K1TPD
4
Modifications and Typical Levers--See page 7-17.
7-15
Position Interlock Switches
Safety Limit Switches
802T Direct Opening Action NEMA-Style Switches Typical Example of a Dual Channel Safety Application
2-Circuit 4-Circuit
Negative Mode Operation Guard Closed
Positive Mode Operation Guard Closed Aux 1
To Safety Related Part of the Machine Control System
1 2 3 4
5 6 7 8
Aux 2
Safety Channel 1
Safety Channel 2
Approximate Dimensions--mm (inches)
Dimensions are not intended to be used for installation purposes.
14.7 (0.58)
1.2 (0.05) 24 (0.95)
19.1 (0.75)
20.6 (0.81)
103.4 (4.07) 75.8 70.6 (2.98) (2.78)
8.7 (0.34) Dia.
59.5 (2.34) 83.7 (3.3)
(2) #10-32 UNF-28
36.5 (1.44) 42.9 (1.69) 46.8 (1.84) 3.6 (0.14) 23.1 (0.91) 3.6 (0.14) 24.4 (0.96) 12.7 (0.5)
29.4 (1.16) 41.3 (1.63)
Plug-In Switch
43.7 (1.72) 34.9 (1.38)
19.6 (0.77) 19.1 (0.75)
59.6 (2.35) 30.3 (1.19)
50.8 (2.0)
51.6 (2.03)
20.6 (0.81) 12.4 (0.49) Dia.
15.2 (0.60)
Lever Type Head
Top Push Roller Head
Side Push Roller Head
7-16
Position Interlock Switches
Safety Limit Switches
802T Direct Opening Action NEMA-Style Switches Modifications
Metric Conduit Entry To order a limit switch with a 20mm conduit entry, add the suffix "S6" to the catalogue number. Example: 802T-APDS6 Pre-wired Cable To order factory installed pre-wired type STOOW-A cable (5 conductor), add the suffix "Y" plus the number of feet required. The standard cable length is 1.52m (5ft). Extended cable lengths are available in multiples of 1.22m (4ft) only. Example: To order a limit switch with a factory installed 1.52m (5ft) cable, the catalogue number would become 802T-APDY5. To order a limit switch with a factory installed 2.44m (8ft) cable, the catalogue number would become 802T-APDY8. Mini Style Quick-Disconnect To order a Bulletin 802T pre-wired limit switch with a 5-pin (2 circuit) or 9-pin (4 circuit) mini connector, add the suffix "J1" or "J9" depending on desired wiring ("J9" wiring not available for 4 circuit models) to the catalogue number. Example: 802T-APDJ1
5-Pin Mini-Type Receptacle (2 circuit)
"J1" Wiring "J9" Wiring
Micro Style Quick-Disconnect Micro quick-disconnects are available with a 5 pin 2 keyway AC or 5 pin single keyway DC. To order a limit switch with a AC micro quick-disconnect, add the suffix "R5" to the catalogue number. To order a limit switch with a DC micro quick-disconnect, add the suffix "D5" to the catalogue number. Example: 802T-APDR5 and 802T-APDD5.
AC Micro QD
1
Same Polarity
DC Micro QD
2
Same Polarity
2
4
3
1 3 5
4
2 4
3 2 5 3
1 1 4
Levers
Roller Type Material Nylon Nylon Steel Dia. 0.75in 0.75in 0.75in Width 0.28in 1in 0.25in Catalog Number
802T-W1 802T-W1H 802T-W1A
2
4
5
1
Same Polarity
5 1
Same Polarity
2 4
Ball Bearing Non-Adj. Cast Lever 1.5in Radius Roller on Front
0.75in
0.23in
802T-W1B
9-Pin Mini-Type Receptacle (4 circuit)
"J1" Wiring ("J9" wiring not available for 4 circuit)
3 4
Same Polarity
1 2
8
6
9
5
Same Polarity
1 2 3 9 4 8 7 10 5 6
7-17


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